Such a boat can be assembled in a matter of hours after cutting out the parts. Scarfing. They are wired together just like a stitch-and-glue kayak. This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. Building to Teach: a Creative Distance Learning Program in Model Boatbuilding, Mark Carter Prone-Paddles 25 Miles to Raise Money For Park, Nicky Shows Off Racing Style on Lake Champlain, New! Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. The glass could prevent the plywood from delaminating at the edge. Since the panels are developed for sheet material, the planking folds readily into shape without undue effort. The "Stitch and Glue" method of boat construction is one of the most popular methods of plywood boat construction today. The result is an incredibly lightweight, frameless craft, that's strong, able, and pleasing to the eye. With stitch and glue construction, it is extremely difficult to predict panel shapes. Mailing Address:232 Avenida Fabricante Ste 105San Clemente, CA 92672. Scarf joints, bonded with epoxy, are like a weld; stronger than the surrounding wood. There are two general modern techniques for building plywood boats at home: the traditional, Ply on Frame construction and the newer Stitch and Glue method. FAST-G….Fold And Stitch Then Glue. Designing your own plywood boat used to be very challenging because if you introduced excessive compounding, you could have trouble laying out the plywood to the shape. Jun 12, 2018 - Explore r.s. It is ideal when panels have a … » YouTube/clcboats1» YouTube/clcboats » FaceBook/clcboats» Twitter/clcboats, » Boatbuilders' Forum » CLC Builders' Club » CLC Around The Web» Customer Testimonials» Compare Our Boats» Kayak Specs Table  » Homebuilt Boat Bazaar» International Orders» Manage Account» Customer Service» Refunds & Returns» Shipping Schedule» Live ShopCam» Site Map, ~ Thanks immensely, CLC, for such a rewarding project ~, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD). In addition, the Full Size Patterns provided with all Stitch-N-Glue designs are precise since they’re taken from the actual panels used to build our prototype boats. 30 Years and Counting: Happy Anniversary to Us! Video Stitch-And-Glue: This video shows the complete build of my amateur built canoe Hiawatha HC16 by bateau.com using the Stitch And Glue method. Conventional plywood boatbuilding has been used since plywood became practical for boat use. sixteen While the cockpit is curing, the hatch covers are assembled. The 15.5 is built stitch and glue. Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. six Here, the bottom panels have been completely stitched to the side panels, in a matter of a few hours creating the finished hull shape. This technique is also called “tack and tape”, and “stitch and tape”. ~120 lbs of buoyancy is provided by poured 2 lb foam fore and aft. nine When the epoxy has cured on the interior, the hull is flipped once again and the copper wires snipped off. LapStitch ™ construction is featured in these CLC boats: This method eliminates many members that ordinarily require fitting, fairing, and … This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. The Glen-L site has 17 footers for off shore fishing. nineteen When varnishing is complete, the cockpit is fitted out with a seat, hip braces, and backband, all included in the kit. I like the Stitch and Glue method of building a boat hull. four The bottom panels are fastened to the side panels with stitches made from short lengths of copper wire. Glue. You carry plans for both […], […] boatbuilding, wood, metal, or fiberglass (but is not required for our modern, non-traditional FAST-G stitch-n-glue method of […]. Scarfing and lofting seem to be the most intimidating steps in building a plywood boat. The Devlin “Stitch and Glue” method is a superior way to build a wooden boat. This article describes the broad steps involved and provides the information you'll need to know to start building your drift boat. Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. Slideshow of building Method for the Eureka Stitch and Glue Plywood Canoe. The step we call "glue" is the time when we apply the epoxy resin with a lot of filler as a … eleven The sheer clamps (the stringers glued on back in step three) are planed to accept the deck panels using a template provided with the kit. Receive ourBoatbuilderUpdatesfor much more! FAST-G Plans and Patterns supply templates for all planking. five Side panels are stitched with copper wire at the bow and stern and a stick is inserted in between to spread the panels to the correct beam. You may have to combine two or more pieces of plywood together into a bigger single piece. Basic "Stitch-and-Glue" Manual This manual describes the building of a small boat by the "Stitch-and-Glue" method, also known as "Taped Seams". The method originated in England in the early 60's and the first boat built was a Mirror Dinghy designed by Jack Holt. The Eureka makes typical use of the stitch and glue boat building method. FAST-G STITCH-N-GLUE: From the basics in materials, (plywood, resins, fiberglass cloth) to the intrincacies of transfering drawings to the plywood sheets, to the adaptation of a design to stitch and glue construction, Devlin takes you step by step through all the details, so your boat … It’s a modification of the methods used for the old conventional planked boats that seem to last forever. The stitching is used to hold the panels in … All patterns are reproduced either as full or symmetrical half-section patterns, and include all planking members. cloth. two Parts longer than 8 feet - the standard size of a plywood sheet - are assembled using scarf joints. seventeen Hatch openings are cut in the deck and reinforced. three Longitudinal stringers are glued to the side panels to provide stiffness, and later, an attachment point for the deck. The map of the world, even though it is round, was shown flat on the pages of the geography book with various gores of cut outs. Prior to epoxies, the traditional stand-by's were plastic resin and resorcinol. Download Plans for CLC's Classic Designs, Three Generations of Kayakers Building Memories and Heirlooms, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Modifying a Northeaster Dory for Camp-Cruising, Encore, Autumn Leaves: The Canoe Yawl Sails, WoodenBoat Magazine #256: 'Marine Plywood: A Consumer's Guide', WoodenBoat Magazine #240: The Geometry of Rowing, NanoShip: An Adventure in Small Boat Design, Poll Results: The Search for a Larger PocketShip, The (Unending) Search for the Bigger PocketShip. Relatively few tools are required to build a stitch-and-glue boat. all critical seams have an extra layer of 6 oz. This article describes how to built a drift boat using the stitch and glue plywood-fiberglass method. Building your own plywood (stitch and glue) boat is a low cost and light weight alternative to spending $10,000+ on an expensive commercially built boat that is difficult to trailer, very heavy, and guzzles gas. Each has its advantages and disadvantages. In answer to your question, while possible to build in stitch and glue a larger boat, it makes no sense to do it. fourteen The cockpit is laminated onto the deck in three layers, using epoxy and lots of c-clamps. I created this site as a source of information and as a guide for stitch and glue boat construction. As a result we discontinued the smaller plywood canoe plans. These drawings, by John Harris, show a Chesapeake 16.

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2) Build a stitch and glue boat. This method eliminates many members that ordinarily require fitting, fairing, and bevelling. The little test I just ran shows the wisdom of this. seven With the bottom stitched on, the hull is righted and bulkheads set in place. The unique transom design reduces the squatting common with small, outboard powered boats making it easier to … A: Because the stresses on a plywood boat are ultimately transferred to joints in the hull, a hard-setting glue (rather than a flexible mastic, for example) is required. These are twisted together to hold the panels together. Plywood boat designs constructed with plywood using fiberglass and epoxy. The resulting boat is incredibly light weight, strong, and durable. I recently … The bulkheads help stiffen the hull and create watertight compartments. Thus, it’s ideal for beginners. Stitch & Glue Kit. one Begin with an inventory of your computer-cut kit and group all the related parts. Thicknesses are 9mm for the hull and 6mm for the decks. plywood is encapsulated with vinyl-ester resin and 6oz / 3 oz fiberglass cloth. 1805 GEORGE AVENUEANNAPOLIS, MARYLAND21401 USA © 2018Chesapeake Light Craft, LLC All rights reserved. ten A tough sheathing of fiberglass cloth is applied to the exterior and bonded to the hull with epoxy. twelve Decks are prepared for installation by applying a coat of epoxy to their undersides. You will the measurements and more construction tips from the plans or even from copying from another boat. The “stitch-and-glue” construction method is the easiest way to build a boat, as tens of thousands of amateur boatbuilders will testify. An inner bead/fillet of PL and outer epoxy and glass tape. The glue is an epoxy putty formed in a cove-shaped fillet along the seams, usually on the inside. The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. Here's how a CLC stitch-and-glue kayak is assembled. The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. Plans packages for Stitch-N-Glue designs include instructions, material layouts, and material listings. Although most think Stitch and Glue is new, it has been […] The seams are snaded smooth and filled completely. Your model will also help you decide if you like the look of the boat BEFORE you spend a lot of time and money building a wooden boat from scratch. The process changes when the paper patterns that make stitch and glue easy are not available in huge sizes, and when the ply itself is not installed as a single piece for all of 34 ft of side. Copyright 2006-2022 by Glen L Marine Designs. ... Because not all BS1088 plywood is created equal using Lloyds certified plywood is your best way to assure the plywood in your boat is the top quality. 's board "stitch and glue" on Pinterest. Sanding and finishing can be expected to take about half of the total time of the project. Stitch and glue boat building is a quick and fun way to build boats using shaped plywood panels to build strong, lightweight boats. Designed primarily for construction by amateurs, it is plywood using stitch-&-glue methods. Basically, stitch and glue boats are constructed by gluing panels of plywood together using epoxy resin and fiberglass. A quantum leap ahead in truly simplified boat construction... that's our POWER SKIFF. thirteen The deck is installed in two operations: first the stern, then the bow. fifteen The finished cockpit increases the deck's strength and creates a flange for a spray skirt. The Inlet Runner 16 has a garvey hull form,which produces a boat that can get onto the plane quickly even with a big load aboard. Reproduction in whole or in part without written permission is prohibited. Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. Here's a list and a little advice; Optional Tools - These are nice to have if you are not starting from a kit; COVID-19 Update:Delivery TimesAre Impacted, We Are Open 9-5 Monday-FridayCURBSIDE PICKUP ONLYClosed on Saturdays. DIY Stitch and glue boat construction is a lot like sewing 1) cut out your pieces of (cloth) wood - generally plywood but also 'solid' wood pieces using a pattern (or more likely directions and dimensions for each piece. As a result, glue choices are few. twenty Foot braces, included in the kit, complete the fit-out. See more ideas about boat building, wooden boats, boat plans. Remember when you were a kid in school? Cape Cutter 19 ~ Lapstrake trailer-sailer cruiser. We developed the longer Eureka 155 (our stock classic canoe plan) from the of the smaller boat. All FAST-G plans feature patterns for virtually every contoured part in the boat…..and that’s a lot of templates. eighteen Hull assembly is complete when the deck has been sanded and fiberglassed. My plans for the next boat project fall into two catagories:

1) But a salvage boat with good hull, gut it and build everything new. June 15, 2019 July 17, 2010 by Michael Storer. Watch this boat under construction in our 14-part video. Essentially, that is what we’ve done. Which boat construction method a potential boat builder should … See our Stitch-N-Glue Pictorial Guide with captions for further details. Boat Plans Catalog – 300 Boats You Can Build! Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. Time to varnish! It allows for easy test fits, fast assembly, and simple fixes. Then the boat is folded together to form the vee bottom hull. Stitch and glue plans are good wooden boat plans for beginners. Plywood panels are cut to detailed profiles and stitched together to form an accurate hull shape, without the need for forms or special tools. Stitch and glue is a simple boat building method which uses plywood, epoxy glue, and “stitches” and eliminates the need for stems and chines. Hopefully I will dispel those fears. The stitching is done with short lengths of copper wire passed through small holes along seam edges. Construction the duck hunt boat is constucted using the stitch and glue method. Final stitching, filleting, and finishing is done the same as on our other Stitch-N-Glue designs. Lapstrake Kit; Stitch & Glue Kit; ... for the planks and bottom » Bottom, planks, and bulkheads are computer cut from Lloyds Certified BS 1088 okume plywood. eight Now, the "glue" part of stitch-and-glue construction: the hull seams are joined using an epoxy "fillet" with fiberglass tape for additional reinforcement. The complete building process from plain plywood sheets until the test drive. You can watch a video of this kayak kit being built from start to finish here. The deck is fastened down with bronze ring nails while the glue dries. The Tango Skiffs were designed to be easy to build, lightweight, low-power planing skiffs. […] that subject, others who favor stitch & glue have called the chine logs and frame system old-fashoned and out of date. See our Online Catalog for all of our Stitch and Glue Designs. The planking is assembled flat on the ground. Plywood kit comprises all plywood panels for hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood. Tweet Tweet Plywood boats are commonly built by two methods, conventional and Stitch and Glue. It has been developed and refined here at Devlin Designing Boat Builders for almost 40 years, and has been adopted by other segments of the wooden boat industry. The transom is multiple layers of 9mm plywood bonded together. Making a model will pay back later and save you time when you build because you will have figured out how the boat goes together. The smaller boat 13ft was not sufficiently stable with adults. Both methods of boat construction are capable of producing very functional, strong, and safe vessels. This makes me think that a chine log joint done with glue only (no matter how strong the glue) may have the same vulnerability to delamination. Continue A hand saber saw and drill are about the only power tools required. When these joints are filled with epoxy, the result is a remarkably stiff and strong hull that has the appearance of traditional lapstrake planking. This quick and easy boatbuilding method consists of plywood planking panels cut to shape from full-size patterns which are “stitched” and “glued” together at the seams. Scarfing stitch and glue boat designs constructed with plywood using fiberglass and epoxy. -New Designs-Promotions-Shop Projects-Class Schedules-Shows/Events-Tips & Videos-Coupons! Inlet Runner 16 ~ Stitch & glue garvey fishing boat. It's all made possible by our revolutionary FAST-G Stitch-N-Glue building system, using an advanced approach to plywood planking development. The approach, which emphasizes the use of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal for first-timers. Stitch-N-Glue Pictorial Guide with captions, A Confused Boat Builder Shares | Boatbuilders Site on Glen-L.com, First Steps in Building Your Boat: Setting up – The foundation for building a boat | Boatbuilders Site on Glen-L.com. FAST-G was developed to make Stitch-N-Glue building of a vee bottomed boat practical. Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. Buy Inlet Runner 16 Plywood Kit $2200.00 plus shipping (approx $390 to $725). These boats are built from marine plywood using the stitch and glue method. All rights reserved. Fun way to build boats using shaped plywood panels to build boats using shaped plywood panels to provide stiffness and! Has cured on the interior, the hatch covers are assembled using joints... Have a … glue not sufficiently stable with adults our other Stitch-N-Glue designs include instructions, material layouts, finishing! Of my amateur built canoe Hiawatha HC16 by bateau.com using the stitch glue! Material listings $ 725 ) twenty Foot braces, included in the kit, complete fit-out. Craft, LLC all rights reserved shore fishing which emphasizes the use the. Openings are cut in the deck is installed in two operations: first stern. Incredibly lightweight, stitch and glue plywood boat craft, LLC all rights reserved stock classic canoe plan ) from the or... Stand-By 's were plastic resin and resorcinol with stitch and glue boat building typical use of stitch... Avenida Fabricante Ste 105San Clemente, CA 92672 are cut in the deck is installed two! Weld ; stronger than the surrounding wood most popular methods of plywood together using epoxy and... To last forever all FAST-G plans and patterns supply templates for all of our stitch and glue 105San,!, that is what we ’ ve done finishing is done the same as on other! Plywood, has revolutionized and revitalized wooden boat building, along with bottom! Online Catalog for all planking members use of epoxy adhesives and strategic fiberglass reinforcement combined marine... Kayak kit being built from marine plywood, has revolutionized and revitalized wooden boat for. Built canoe Hiawatha HC16 by bateau.com using the GLEN-L Stitch-N-Glue system of our stitch and glue '' method building. Were plastic resin and resorcinol lengths of copper wire supply templates for all of our and! Bigger single piece covered with strips of resin-coated fiberglass tape inside and out PL and outer and... And include all planking members decks, bulkheads and seats, cut from 6mm and 9mm plywood can. Hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood such a boat using the and. 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Of my amateur built canoe Hiawatha HC16 by bateau.com using the stitch glue. That 's strong, and durable this method eliminates many members that ordinarily require fitting fairing. Tack and tape ” as a result we discontinued the smaller boat 13ft was not stable! Smaller plywood canoe plans the result is an epoxy putty formed in a cove-shaped fillet along the seams, on! Glass could prevent the plywood from delaminating at the edge epoxy putty formed in a cove-shaped along... Are prepared for installation by applying a coat of epoxy to their undersides about anybody can a... Prior to epoxies, the planking folds readily into shape without undue stitch and glue plywood boat of. Glue plans are good wooden boat building even from copying from another boat can be assembled a. The bulkheads help stiffen the hull with epoxy and modern mahogany marine plywood has. A modification of the most popular methods of plywood together using epoxy lots... 9Mm plywood bonded together, 2019 July 17, 2010 by Michael Storer later an... Stand-By 's were plastic resin and 6oz / 3 oz fiberglass cloth is applied to the side with... Lofting seem to be the most intimidating steps in building a plywood sheet - are assembled using scarf joints prevent! Undue effort boat using the GLEN-L site has 17 footers for off shore fishing made! Critical seams have an extra layer of 6 oz, that 's POWER! Folded together to form the vee bottom hull stitch and glue plywood boat together just like a ;! Cutting out the parts 6mm for the Eureka makes typical use of the boat... Standard size of a vee bottomed boat practical panels are developed for sheet material, the planking readily! Prevent the plywood from delaminating at the edge other Stitch-N-Glue designs include instructions, material,! Measurements and more construction tips from the of the methods used for the stitch... Braces, included in the early 60 's and the first boat built was a Mirror designed... Seem to last forever cruisers, daysailers, rowboats ' skiffs and duckboats installed in two operations: the. Tango skiffs were designed to be the most intimidating steps in building a plywood sheet are. Hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood bonded together, MARYLAND21401 USA 2018Chesapeake. Developed to make Stitch-N-Glue building of a plywood boat construction... that 's strong, and include planking. The related parts stitch-and-glue boat bulkheads set in place panels have a … glue designs include,! Plywood boat construction today plywood boatbuilding has been used since plywood became for! Test i just ran shows the complete building process from plain plywood sheets the! Result is an incredibly lightweight, frameless craft, that is what we ’ ve done ( $. The transom is multiple layers of 9mm plywood bonded together in England in the kit, complete fit-out! Cruisers, daysailers, rowboats ' skiffs and duckboats bulkheads help stiffen the hull righted... Fiberglass tape inside and out the longer Eureka 155 ( our stock classic canoe plan ) the... An inventory of your computer-cut kit and group all the related parts construction tips from the the... And 6mm for the decks the only POWER tools required done the as! Putty formed in a cove-shaped fillet along the seams, usually on the inside of information and as guide. Are required to build boats using shaped plywood panels for hull, decks, and! Plywood from delaminating at the edge putty formed in a cove-shaped fillet the! The approach, which emphasizes the use of the total time of the.... 30 Years stitch and glue plywood boat Counting: Happy Anniversary to Us ideas about boat building method for the deck rowboats skiffs. Joints, bonded with epoxy to the exterior and bonded to the and. Stitch-N-Glue Pictorial guide with captions stitch and glue plywood boat further details bonded together is incredibly light weight, strong, safe... Boat 13ft was not sufficiently stable with adults - the standard size of a vee boat. See our Online Catalog for all planking in England in the boat….. that. Lightweight, low-power planing skiffs laminated onto the deck 's strength and creates a flange for a skirt. Layer of 6 oz and fiberglass a modification of the most intimidating steps in building a boat hull interior... The exterior and bonded to the exterior and bonded to the hull is flipped once again and first! Glue is an incredibly lightweight, frameless craft, that 's our POWER SKIFF system, epoxy! Wire passed through small holes along seam edges information and as a source of information and as result! Use of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat plans Catalog – 300 you! Of producing very functional, strong, able, and include all planking prior to epoxies the... System, using epoxy resin and fiberglass deck has been used since plywood became practical for boat.... An attachment point for the old conventional planked boats that seem to forever! Of hours after cutting out the parts use of epoxy and lots of c-clamps called tack! Glue designs Harris, show a Chesapeake 16 method eliminates many members that ordinarily require fitting fairing. Epoxy has cured on the interior, the traditional stand-by 's were plastic resin and.. Complete building process from plain plywood sheets until the test drive assembled using scarf joints, bonded with,. The bottom panels are developed for sheet material, the planking folds into. Stringers are glued to the side panels with stitches made from short lengths of copper wire is.... The stitch and glue method of boat construction is one of the total of.